Start the engine and let it warm up for several minutes. Remove Mixture adjusting screw 16. Install the air tube to the left crankcase, then install the clip. Measure idle gear shaft outside diameter. Insta l new axle tube bolts loosely. Replace as a set if necessary. Turning the adjusting bolt clockwise increase speed, while counterclockwise decrease it.
Connect the pocket tester 1 to the ignition coil. Remove air filter case cover and fixing screws. There are many illustrations to aid you during your job and easy to read text throughout the manual. Remove five bolts attaching gear shift selector to the mounting bracket. Install retainer plate with flat side toward bearing. When removing caliper, be careful not to damage brake hose.
Drive in a new roll pin. Spread engine oil on new O-ring and build up new valve guide pipe. Insta l left s ing arm asm bolts and torque to 59-67 ft. Inspect engagement dogs and detent ball housing, replace if edges are rounded. When the battery fluid nears the lower level, the battery should be removed and distilled water should be added to the upper level line. Install in the reverse order of removal.
Installation Reverse the removal procedure for installation. Remove line clamps at both ends of the filter. Disconnect the wires, remove ignition coil Jam nuts and remove the ignition coil. Vacuum Chamber break-down Remove two screws and take off cover. Battery Check the battery condition.
Spark plug cap resistance entire ignition system 6. Install bearing 30205 on spindle. Replace any parts showing excessive or unusual wear. Install a new cotter pin. Connect: Hose reservoir tank 8. Reconnect linkage rods to shift rod slides.
Install it in the reverse order of removal. The on-road equipments rear view mirror, turn lights, etc. Place a shop towel on hub to protect surface. Clean the cone part of the crankshaft and of the flywheel. Remove washer and fixed pin. Remove selector fork, splined dog and input shaft.
You will be able to use the search function to browse the manual and print out your needed pages. This Service Manual has easy-to-read text sections with top quality diagrams and instructions. Slide cylinder head over studs and into place 3. Inspect spring for distortion and diaphragm for damage. Check camshaft and bearing for loose fit or damage. Trim valve seat to assigned width with 45°chamfered cutting tool.
Connect an ammeter in series with the negative battery cable. Align the steel ball receptacles in both parts. Drive bearing out through opposite side of hub and discard. First add oil to pump and then assembly. Position the bearing race and install the race into the bearing case.
Lubricate the inner surface of the cylinder, the piston and the piston ring with engine oil. Remove shafts as an assembly. After the stopper ring is in place, fill the inboard joint cavity behind the bearing assembly with additional molybdenum disulfide grease. Big end side clearance: 0. Carefully pry seal out of hub. I am having a problem getting it started when it is cold.