Inspect the top of the cylinder for warpage using a straight edge and feeler gauge. If the piston has been in service, clean any accumulated carbon from the ring grooves and oil control ring holes. Use care not to damage sealing surface. Be sure dust boots are fully seated on caliper bracket and on caliper body. Driven Clutch Friction Shoe Thickness Service Limit:. Inspection Replace if worn excessively or as part of any crankshaft repair.
Reinstall the fully charged measure the battery open circuit voltage battery or a fully charged shop battery. Air Filter Service Wash the filter in warm soapy water and allow it to air dry. Be sure dust boots are fully seated on caliper bracket and on caliper body. Push on splined end and gear end of shaft. The air control valve A is operated by intake manifold pulses from the intake manifold, which releases the air to the one-way valve B to combine with the pull of the exhaust gas stream from the cylinder head.
Use a strap or mechanics wire Hub Removal to hang caliper to prevent damage to the brake line. There should be no detectable up and down or side to side movement. Torque the flywheel nut to specification. It is fully printable, print 1 page, 1 chapter or print the entire manual and put it in a 3-ring binder. Install the stator and pulse coil.
Always consult the exploded views or each manual section for torque values of fasteners before using standard torque. Replace piston if out-of-round Place each piston ring inside cylinder using piston to push ring squarely into place as shown. Measure Pad Material Thickness Service Limit:. Use light grease to hold parts in place To assemble transmission, reverse disassembly procedure, and carefully install shaft in gear case. Replace the exhaust gasket and clean the spark arrestor anytime engine rebuilding is performed. If toe alignment is incorrect, measure the distance between vehicle center and each wheel.
Master Cylinder Fluid Service Limit. Circlips become deformed during the removal process. Placing the bearings in a freezer prior to installation will assist the assembly process. Remove the plastic tie strap retaining the brake lines to the Loosen the outer jam nut and back off the inner adjustment swing arm. Regulates battery charging system output at approx. Inspect the brake pad wear surface for excessive wear. Set reservoir cover loosely in place to keep debris out, but do not secure it.
If cleaning is necessary, remove the corrosion with a stiff wire brush. Oil Pump Screw Torque: 4-5 ft. Axle Housing Removal Elevate the rear end of the vehicle far enough off the ground to remove the wheel s. The brake ohmmeter across the two switch wires. . Connect and tighten the red positive + cable first.
Install and align the marks of the balance shaft gear and the crankshaft gear as shown. Bleed Screws All : 47 in. Install with the oil galley pointing down Torque screws to specification. Push on shaft corner areas where track changes direction. Disconnect the indicator lights and key switch harness Using a 6 mm Allen socket, remove the 4 bolts retaining connections under the dash as shown.
If running lights are not working, perform the following: Disconnect the harness from the faulty light. See the parts manual for correct part number. Install cam plate guides H, Fig. To check the oil level: Stop the engine. Adjust gap if necessary by carefully bending the side cylinder when the plug is removed. Elevate and safely support rear of vehicle.
Align pedal with master cylinder clevis and install pin. Look for an even and continuous contact point on the black marker, all the way around the valve face. Measure thickness of friction shoe material. Replace flywheel if any damage is found. Once you download your manual it is yours forever. Remove the oil pump galley cover, pump gear nut, and balancer shaft nut prior to chain and sprocket removal. Inspect input pinion gear for tooth damage.