Do not install it in any other product. Remove caliper mounting bolts A and lift caliper off disc. Uneven adjustment may cause poor handling of the vehicle, which could result in an accident. Make sure the brake is not dragging when pedal is released. Start engine and inspect for leaks. Always check for obstacles before driving in a new area. Loosen the chain adjuster locknuts.
You can Free download here. Apply the brakes while starting the engine. Once the proper adjustment is obtained, tighten the lower jam nut against the mount. Install the cooling shroud and tighten the fasteners sufficiently. Use care not to over-tighten.
Avoid excessively 15° maximum steep hills 15° maximum. It is easy to download to read all the content, which contains highly detailed exploded pictures and diagrams and step by step instruction. Always be alert for hazards such as logs, rocks and low hanging branches. Inspect the drained fuel for water or sediment. On vehicles with tapered rear wheel nuts, make sure tapered end of nut goes into taper on wheel. Check oil passages to make sure they are clear.
Release the air box cover spring clips and remove the cover. Disengage the service panel from the sides of the rear cab and remove the panel from the vehicle. Incorrect spark plug gap or heat range Set gap to specs or replace plug Loose ignition connections. Remove drive clutch nut A. If you lose all forward speed: Apply the brakes gradually until the vehicle is fully stopped. Clean threads E to remove all oil, grease, or old locking agent then apply a few drops of Loctite 272. Remove the cotter pin, castle nut and washers.
If smooth choke operation is not obtainable, inspect for kinks, sharp bends in the routing or a linkage obstruction. Inspect caliper piston seals for signs of brake fluid leakage. If it's impossible to bring the vehicle in before starting the engine, perform the service outlined on page 79, and take the vehicle in for service at the first opportunity. Squeeze the end of the rubber boot and slide it far enough to expose the end of the inline cable adjuster. Doing so may cause oil to accumulate inside the airbox. It is fully printable, print 1 page, 1 chapter or print the entire manual and put it in a 3-ring binder. Disconnect the black negative battery cable first.
Hot oil can cause burns to skin. See Remove Seat page 26. Check parking brake lever movement. Poor engine performance Check for fouled plug or foreign material in gas tank or fuel lines. Should both keys become lost, ignition switch replacement is required.
Using an arbor press, install new bearings along with to specification. Loosen the air filter gear clamp and remove the filter. Verify the balance shaft is seated and both shafts turn freely once installed. If not, inspect needle and seat and seat O-ring or gasket. Never attempt to operate over large obstacles such as large rocks or fallen trees.
Disconnect the lights from the harness. Always use genuine Polaris parts. Tie straps - secure brake line with throttle cable in areas A. Always check the terrain carefully before ascending a hill. Do not operate on excessively rough, slippery or loose terrain. Place the transmission in neutral.
Brake Caliper Bolts: 18 ft-lbs 24 Nm 5. Install the upper pinch bolt and torque to specification. The part number is printed on the label. Replace fuel lines every two years. Clean the area around the pre-filter plug.